14 of the world's best generator set suppliers and manufacturers
Writer:SHILIDER
Pubdate: 2023-03-21 15:03:05Update: 2023-04-07 11:04:37
SHILIDER
Shilider Technical Engineer
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1、 Cummins Generator, USA
Cummins Engine Company was founded in 1919 and mainly produces engines for power generation equipment, industrial and automotive industries. Cummins Corporation holds a leading position in world diesel engine technology and has always been the largest manufacturer of diesel engines with a horsepower of over 200 and the second largest manufacturer of diesel engines with a horsepower of over 50. Its products have spread around the world with superior performance, excellent quality, reasonable prices, and loyal services, and have already developed into one of the 500 famous multinational corporations in the United States.
2、 Perkins generator, UK
In 1932, Perkins Perkins was one of the earliest companies in the world to produce engines. The engines produced using diesel and natural gas as fuels have been widely promoted and applied in various industries due to their advantages of economy, reliability, and durability. Such as automobiles, engineering machinery, agricultural machinery, industrial generator sets, and ships. In terms of products, there are 100, 3.152, 4.236, 1000, 1300, 2000, 3000, and 4000 series. The 2000 and 3000 series are designed and manufactured by Rolls Royce, one of the world renowned and most authoritative companies in the field of mechanical power.
3、 Swedish billionaire VOLVO generator
A multinational giant with a history of over 120 years and a Swedish enterprise ranking among the Fortune 500, specializing in the manufacturing of heavy machinery, trucks, automobiles, and ships. From the largest heavy-duty truck in production to one of the world's three largest luxury sedans, from a 100000 ton oil tanker to the world-renowned VOLVO-PENTA diesel engine, the heavy-duty power field is full of the charm of VOLVO-PENTA. Today, the VOLVO-PENTA engine, which embodies the outstanding inspiration of the world's best power engineers, has become synonymous with the world's top diesel engine. Its high performance indicators, high reliability, environmental friendliness, low noise, easy installation, and good adaptability to high altitude are highly praised by the industry in application.
1. Overview of Volvo Generator Set Products
The Volvo generator set is selected by our company as the original Swedish VOLVO PENTA series diesel engine equipped with Siemens and Shanghai branded generators. The Volvo series units have the characteristics of low fuel consumption, low emissions, low noise, and compact structure. Volvo is the largest industrial enterprise in Sweden with a history of over 120 years and is one of the oldest engine manufacturers in the world; So far, its engine output has reached over 1 million units and is widely used in the power sector of automobiles, engineering machinery, ships, and other industries. It is also an ideal power source for generating sets.
2. Characteristics of Volvo Generator Set Products
① Power range: 68KW -550KW
② Strong load-bearing ability
③ The engine runs smoothly with low noise
④ Fast and reliable cold start performance
⑤ Exquisite and compact appearance design
⑥ Low fuel consumption and low operating costs
⑦ Low exhaust emissions, economical and environmentally friendly
⑧ A global service network and sufficient supply of spare parts
4. Volvo Generator Set Power Generation Principles
The diesel engine drives the generator to operate, converting the energy of diesel into electrical energy. In the cylinder of a diesel engine, the clean air filtered by the air filter is thoroughly mixed with the high-pressure atomized diesel injected by the fuel injector. Under the upward compression of the piston, the volume decreases and the temperature rapidly increases, reaching the ignition point of the diesel. Diesel fuel is ignited, the mixture of gases burns violently, the volume expands rapidly, and the piston is pushed downwards, which is called 'work done'. Each cylinder works in a certain order, and the thrust acting on the piston is converted into the force that drives the crankshaft to rotate through the connecting rod, thereby driving the crankshaft to rotate. By coaxial installation of a brushless synchronous AC generator with the crankshaft of a diesel engine, the rotation of the diesel engine can be used to drive the rotor of the generator. Using the principle of 'electromagnetic induction', the generator will output induced electromotive force, which can generate current through a closed load circuit.
5. Rated parameters of Volvo generator set
(1) Rated power (pe): refers to the maximum active power that can be output by the diesel generator set under rated operating conditions, in kW or MW.
(2) Rated power factor (cos φ): Refers to the power factor of the motor during rated operation.
(3) Rated voltage (Ue): refers to the line voltage of the diesel generator set during normal operation, in volts (V) or kilovolts (kW).
(4) Rated current (Ie): refers to the line current of the diesel generator set when it is running in the rated state, in amperes (A) or kiloamperes (kA).
(5) Rated speed (nc): the speed required by the diesel generator set to maintain the AC frequency of 50Hz, in revolutions per minute (r/min).
(6) Rated efficiency( η e) : refers to the efficiency of the diesel generator set when operating under rated conditions.
(7) Rated frequency (fe): According to China's regulations, the rated frequency is 50Hz.
(8) Rated temperature rise: the number of degrees that the stator winding and rotor winding of the diesel generator set are allowed to rise above the ambient temperature during operation. China stipulates that the ambient temperature is calculated at 40 ℃.
4、 Shilider Power Technology Co., Ltd
Shilider company is a professional enterprise engaged in the research, development, production and sales of diesel generator sets, large gas generator sets and other new energy generator sets.
Shilider has a professional R&D team to meet the production needs of different customers.
It can meet various emergency or common power supply solutions, including SD series diesel generator sets, SG series gas generator sets, cooling systems, control systems, power distribution systems, biogas pre-treatment systems, biomass gas pre-treatment systems, etc.
The generator sets include open type, container type, silent cover type, trailer type, mobile lighthouse and other types, and the single unit power of shiliderSD series diesel generator sets covers 1.5KW-2000KW.
The single unit power of the SG series gas generator unit covers 10KW-10MW.
5、 Mitsubishi MITSUBISHI Generator, Japan
Since its establishment in 1917, Mitsubishi Heavy Industries has continuously developed and created various models of diesel engines with capacities ranging from 0.5 horsepower to 56.400 horsepower to meet customers' general and professional needs. The corporate philosophy of Mitsubishi Heavy Industries is to improve everyone's lives with the company's advanced technology. Mitsubishi Heavy Industries' diesel engines, like Mitsubishi Aerospace Technology, Mitsubishi Nuclear Energy Technology, Mitsubishi Military Equipment, etc., are representative of advanced technology of the times, and their excellent quality is a guarantee of user trust.
6、 John Deere Generator, American Strong Deer
1. Quick and reliable cold start, with a heater installed in the intake manifold, making it easy for the engine to start when the ambient temperature is low. At the same time, the low resistance turbocharger and rapid response fuel injection system enable the engine to have a high ability to withstand loads in a short recovery time;
2. Low operating costs, the adoption of advanced technology during engine combustion greatly reduces fuel consumption and provides users with the lowest operating costs;
3. Stable operation with low noise. Starting from the manufacturing and production of each engine, noise reduction design has always been placed at the forefront of development and research. The specially developed engine body, optimized shock absorption system, precise matching turbocharger, and low-speed cooling fan all greatly reduce noise.
7、 Deutz DEUTZ generator, Germany
Deutz is the world's first production plant for internal combustion engines, one of the world's leading diesel engine manufacturers, founded in 1864 and headquartered in Cologne, Germany. The production bases are located in Cologne, Worm Herzberg, and Mannheim, Germany. Our company selects diesel engines produced by North China Diesel Engine Factory, Weifang Diesel Engine Factory, and Shijiazhuang Construction Machinery Factory with the technology of Deutz Company in the 1990s as the unit power. This product has reliable performance, excellent quality, small size, low fuel consumption, and a power range of 10-1760KW, which has great comparative advantages.
DEUTZ diesel generator set is made by strict optimization design and high-quality manufacturing. All diesel generator sets comply with international ISO8528, German DIN6280, IEC34, VDE0530 and national GB/T2820 standards.
1. Engine power description
COP: Continuous power, allowing 1 hour overload of 10% every 12 hours;
PRP: Variable continuous power, allowable average power output ≤ 80%, no time limit, allowable overload of 10% for 1 hour within 12 hours;
LTP: Limited usage time and power, with an annual usage time of no more than 500h, with a continuous operating time of ≤ 300h and no overloading.
Can match different generators according to user needs;
The control part can be manually, automatically, and remotely controlled.
The overall dimensions of the unit can be redesigned according to user requirements.
● Electrical performance:
Voltage: 400V/230V, power factor: 0.8, frequency: 50Hz;
Capable of parallel operation;
Equipped with overload and short circuit protection functions;
Noise: not greater than 98dB (A).
2. Main functions of the unit:
● Starting method:
Manual start and self start, self start method: the unit is put into power supply within 15 seconds after the mains power outage.
Display functions: oil pressure, oil temperature, voltage, current, frequency, power, and various alarms.
Protection function: automatic protection for low oil pressure, high oil temperature, high water temperature, short circuit, etc.
8、 German Mercedes Benz MTU generator
MTU Company is the diesel propulsion system division of Daimler Mercedes Benz and the world's top heavy-duty diesel engine manufacturing company. Its products are widely used in military vehicles, railway vehicles, offshore vessels, and long-distance power stations. The predecessor of MTU Company developed the first high-speed internal combustion engine for vehicles as early as 1883. In 1901, the world-renowned Mercedes Benz was designed and manufactured. Since 1909, the manufacturing of aircraft engines has shifted to producing heavy-duty diesel engines. Production of high-performance diesel engines began in 1923. Currently, MTU's main products are heavy-duty diesel engines (with a single unit power of 35 to 7400KW), gas turbine engines, engine electronic management systems and monitoring systems, and heavy-duty transmissions. In early 1997, MTU launched its best products to the market: 2000 series and 4000 series engines.
9、 Caterpillar Generator in the United States
CATERPILLAR is the world's largest manufacturer of engineering and construction machinery. It is also the world's leading supplier of high-quality diesel generator sets and natural gas generator sets. The productivity and durability of CAT engines have been tested for a long time, and the quality of CAT has been recognized as the first in the world. For many consecutive years, it has been ranked first in the industrial and agricultural equipment manufacturing industry by Fortune magazine in the United States, and 43rd out of 500 major enterprises worldwide. In 2000, global sales reached $20175 million.
CATERPILLAR has been designing and producing engines since 1931 and launching generator sets since 1939, accumulating over 70 years of design and production experience. Over the years, Caterpillar has invested a large amount of manpower and material resources in the design, development and research of equipment, resulting in continuous improvements in the quality and performance of CAT products. Caterpillar diesel generator set in the United States is the only generator, generator, control system and all components in the industry that are designed, manufactured, tested and guaranteed by a Caterpillar manufacturer. It is the world's best generator product at present.
10、 YAMAHA Generator, Yamaha, Japan
Unusual operation design, simple and easy to operate
Low fuel consumption, economical and practical
Durable and highly reliable
Eliminating tedious maintenance and upkeep
Equipped with protective devices to ensure safe operation
Adopting a silent and shockproof design
New - advanced frequency conversion technology, 100% imported from Japan
Precision - Waveform becomes more perfect, the best partner for precision instruments
Stronger power output and lower fuel consumption
Small - lightweight design, with a body weight of only 29kg
Strong output power
Excellent fuel efficiency
Excellent mute effect
Excellent environmental design
Easy to operate performance
11、 Japan International Jiubao IMC Generator
Users around the world have always known that Japan's "International Jiubao" is committed to meeting customer needs with its professional technology, excellent design, and continuous improvement of its products. We provide you with a wide range of single-phase and three-phase brushless diesel generator, gasoline generators, welding generators, lighting generators, garden machinery, road machinery and water pumps and other excellent products, which are easy to operate, quiet to operate, durable, and suitable for any use to match the environment at that time.
Since its entry into the Chinese market in 1994, IMC International Jiubao has been deeply loved by various users, becoming a well-known brand and a guarantee of high quality. It has also been certified for communication systems and designated supporting products, providing efficient backup power supplies and related products. Currently, its users have reached all over the country.
12、 MTU is a Daimler Mercedes Benz company
MTU Company is the diesel propulsion system division of Daimler Mercedes Benz and the world's top heavy-duty diesel engine manufacturing company. Its products are widely used in military vehicles, railway vehicles, offshore vessels, and long-distance power stations. The predecessor of MTU Company developed the first high-speed internal combustion engine for vehicles as early as 1883. In 1901, the world-renowned Mercedes Benz was designed and manufactured. Since 1909, the manufacturing of aircraft engines has shifted to producing heavy-duty diesel engines. Production of high-performance diesel engines began in 1923. Currently, MTU's main products are heavy-duty diesel engines (with a single unit power of 35 to 7400KW), gas turbine engines, engine electronic management systems and monitoring systems, and heavy-duty transmissions. In early 1997, MTU launched its best products to the market: 2000 series and 4000 series engines.
13、 Thirteen IVECO
IVECO is a major member of the Italian Fiat Group (FIAT), mainly engaged in the research and production of automotive and diesel engines, as well as the production of engineering machinery, internal combustion locomotives, mining, metallurgy, and power generation equipment. Iveco Afu is a company specialized in producing special diesel engines for customers of Iveco. It is located in Milan, Italy. The assembly capacity of diesel generator produced by Iveco Afu is from 17KW to 616KW, all in line with ISO8528 standards. Iveco Afu has ISO9001 product quality certification, and is one of the most important manufacturers of diesel generator sets in the world.
14、 XIV Daewoo Hyunju Generator, South Korea
Daewoo Comprehensive Machinery was established in 1973, initially known as North Korea Machinery Manufacturing Institute. Since then, it has been a leading enterprise in the development of South Korea's machinery industry and has now become the largest machinery company in South Korea. They have strengthened their position as world-class heavy industry enterprises by continuously reforming technology and quality to enhance product competitiveness. In 1975, the largest engine manufacturing factory in Asia was established and began producing engines. A series of technical agreements were signed with German company Mann and Japanese company Isuzu to produce a full range of engines for domestic and foreign users. Our company's products are based on a strict and standardized quality assurance system, and have passed various international certifications such as ISO9000 and ISO14000. In the business fields of heavy construction equipment, industrial vehicles, machine tools, and automation systems, we provide the world's highest level of products and services
1. Introduction to Korean Daewoo Generator Set Products
The South Korean Daewoo generator set is a P-series engine produced by our company, Doosan Daewoo Co., Ltd., equipped with well-known generators such as the British owned Guangzhou Inge, the Sino German joint venture Wuxi Siemens, Stanford, and Shanghai. The Daewoo series engines are recognized worldwide for their small size, light weight, strong resistance to sudden load, low noise, and economic reliability.
2. Features of Korean Daewoo Generator Set Products
Features of South Korean Daewoo power generation units: 1) Reliable cold start performance; 2) Stable operation with low noise; 3) Low exhaust emissions and low operating costs; 4) Small and compact appearance;
Performance of South Korean Daewoo generator set:
① Electrical performance:
Comply with GB2820 and ISO8528/3 standards. It also meets the technical requirements of YD/T502 special diesel generator set for communication of post and telecommunications system.
Rated voltage: 400/230V
Wiring method: 3-phase 4-wire
Frequency: 50Hz
Rated power factor: 0.8 (lagging)
Suppression of radio interference: in accordance with VDE0875-N level and GB2820 regulations
② Unit standards:
Comply with international standards such as GB/T2819, ISO8528, IEC34, etc
The rated output power of the generator unit shall comply with:
The altitude does not exceed 1000 meters;
Environmental temperature: 0 ℃~40 ℃;
60% relative humidity of the air;
③ Alternator:
Excitation method: brushless self excitation
Insulation level: H-level
Protection level: IP21~IP23
Voltage regulation: automatic regulation
④ Control box:
There are different types of control boxes, such as manual, automatic, remote monitoring, and fully automatic intelligence. The basic configuration includes voltmeter, ammeter, water temperature meter, oil pressure meter, controller, emergency stop button, preheating button, battery voltmeter, timetable, phase selection switch, etc.
3. Structural characteristics of Daewoo power generation units in South Korea
The structural characteristics of the Korean Daewoo generator set include direct current starting, four stroke, water cooling, direct injection, 1500rpm, built-in fan closed cycle cooling, intake intercooling, and exhaust gas turbocharging.